Marie-Curie Project SPACER started!

On September 1st, 2025, the Marie Curie project SPACER was launched. Following PREDICTOR in 2024, it is the second concurrent MSCA project in which the RFB group at Fraunhofer ICT participates and acts as coordinator.

The MSCA Doctoral Network SPACER (“Shaping Porous Electrode Architecture to Improve Current Density and Energy Efficiency in Redox Flow Batteries”) aims to develop novel, hierarchically structured electrodes for redox flow batteries (RFBs) capable of achieving high current densities (~1 A cm⁻²) and energy efficiencies above 85–90%, while reducing electrode costs by up to 50% compared to current technologies.

SPACER integrates multiscale modeling, innovative electrode fabrication (such as stereolithography, 3D printing, and textile-based approaches), and advanced characterization techniques (including EPR) in three iterative development cycles (micro, meso, and macro). Optimized electrode architectures will be validated in mini-stacks (TRL 6) in collaboration with industrial partners.

The project also provides a structured training program for 17 PhD researchers across 10 European countries, fostering interdisciplinary expertise at the interface of materials science, electrochemistry, modeling, and device integration.

By combining fundamental research with applied validation, SPACER aims to significantly advance the development of cost-effective, high-performance energy storage technologies, while training a new generation of experts in porous electrode design to support Europe’s energy transition.

New paper published – Aqueous iron-based redox flow batteries for large-scale energy storage

He et al. 2025

The rapid advancement of flow batteries offers a promising pathway to addressing global energy and environmental challenges. Among them, iron-based aqueous redox flow batteries (ARFBs) are a compelling choice for future energy storage systems due to their excellent safety, cost-effectiveness and scalability. However, the advancement of various types of iron-based ARFBs is hindered by several critical challenges, including hydrogen evolution, inferior reversibility of metal deposition and stripping, and undesirable dendrite formation in hybrid flow systems with metal plating/stripping on the negative electrode. Additionally, all-soluble iron-based ARFBs face limitations in redox species solubility and electrolyte stability.

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New paper published – A multi-parameter analysis of iron/iron redox flow batteries: effects of operating conditions on electrochemical performance

Challuri et al.

Iron/iron redox flow batteries (IRFBs) are emerging as a cost-effective alternative to traditional energy storage systems. This study investigates the impact of key operational characteristics, specifically examining how various parameters influence efficiency, stability, and capacity retention. IRFB systems with a volume of 60 mL per tank (20.25 Ah L−1) demonstrated superior capacity utilization, achieving a coulombic efficiency (CE) of up to 95% and an energy efficiency (EE) of 61% over 25 charge/discharge cycles.

The full article can be accessed here: https://doi.org/10.1039/D5YA00139K

New paper published – Development of high-performance and cost-effective electrode assembly for redox flow batteries

Richtr et al. 2025

Redox flow batteries (RFBs) offer promising solutions for safe and durable stationary energy storage; however, high capital expenditures (CAPEX) hinder their commercialization.

We developed a method for low-contact-resistance welding of carbon-polymer composite plates to graphite felt electrodes and copper current collectors. Using our own extruded carbon-polymer composite plate with low carbon filling, we optimized two manufacturing methods: traditional hot-press welding and novel microwave welding.

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